Foundry expertise, first-class consultation
Flawless castings, fast cycle times and full compliance with environmental regulations – these are the things that count for our customers around the world. Hüttenes-Albertus is proud to be the foundry industry’s partner of choice, supporting foundries with the best possible service.
Foundry engineering is a complex science and requires metallurgical, mineralogical and chemical expertise, along with extensive practical knowledge. And this is precisely what our team of experienced foundry engineers, metallurgists and chemists has to offer. It is also why so many foundries around the world know they will always get first-class advice from our experts.
“Our Sales and Marketing team bridges customer needs with our products and services, ensuring we lead today while preparing for tomorrow's challenges."
Mr. Chandan Panda, Director – Sales & Marketing
3D printing
Additive Manufacturing
The foundry industry is increasingly turning to additive manufacturing. With the help of 3D printing techniques, foundries can easily produce prototypes, small series and, very soon, large series with almost total design and geometric freedom. Very early on, HA recognised the advantages of this process and started to develop new binders and additives for 3D printing in close, project-related cooperation with leading 3D printer manufacturers.
- Rapid additive manufacturing of casting moulds with a variety of binders: phenolic resin, furan resin and inorganics.
- The HA CoC’s specially configured 3D printer is able to print very large and complex shapes.
- The CoC’s 3D printer is available for joint projects with our customers and partners.
- Specially trained product managers and CoC employees are involved from day one of every project.
Your contact for Additive Manufacturing:
Pritesh Kumar | E-Mail
Simulation
Core Shooting Simulation – What is it?
Even with state-of-the-art machine technology, the process of achieving the optimum designs for tools and the layouts of ingates and feeders is still often a question of “trial and error”. In many cases, it is only once you have a finished casting that you can see whether your concept works or not. Wouldn’t it be great if you could predict the interaction of each influencing variable ahead of time? Well, this is precisely where casting simulation software comes into play.
Service Performance Simulation
When it comes to making processes simpler and more efficient, HA uses every tool at our disposal, including state-of-the-art digital technologies. Simulation software can be extremely helpful, for example, when you are trying to identify the causes of problems in core production, or looking to proactively optimise the design of feeder technology. The software not only produces a visualisation of the end result, it also simulates each phase of filling and solidification. This allows us to track problems as they develop in order to gain a deeper understanding of the individual process in its entirety.
For questions about core shooting simulation, mould filling and solidification simulation, please contact:
Gaurav Saha | E-Mail
"Gargi HA aims to be the most reliable and innovative global partner in the foundry industry, delivering superior customer value through advanced, tailored solutions."
Mr. Chandan Panda, Director – Sales & Marketing
Gargi HA and MAGMA
At Gargi Huttenes Albertus Private Limited, we specialize in delivering cutting-edge solutions for the foundry industry. Leveraging advanced MAGMASOFT® simulation technology, we provide comprehensive casting defect analysis and optimized methoding solutions to enhance your production processes and product quality. We have been offering our customers filling and solidification simulations for several years now. For these simulations we exclusively rely on our partner MAGMA. This allows a close productive technical discussion between customer and product manager. With MAGMAinteract® it is also possible for our customers to visualize and analyses the results without their own simulation license internally. Not only the result, also each phase of filling or solidification can be visualized. In this way we can learn more about the causes of problems and try to achieve a deeper understanding of the individual and different processes.
In cooperation with our partner:
Our Services Include:
Simulation for Defect Analysis: By utilizing MAGMASOFT®, we identify and address casting defects such as porosity, shrinkage, and inclusions before production begins, saving time and reducing costs.
Methoding Optimization: We design efficient gating and riser systems to ensure optimal metal flow and solidification, minimizing defects and maximizing yield.
High-Density (HD) & Slurry Sleeves Recommendations: To improve casting quality and thermal efficiency, we suggest the use of HD and slurry sleeves tailored to specific requirements as per the results obtained from simulation software MAGMASOFT®.
Why Choose Us?
With our expertise in simulation and methoding, we help you achieve superior casting quality, reduced scrap rates, and more efficient production cycles. Trust us to turn your challenges into success stories with innovative and reliable solutions.
Contact us today to learn how we can transform your casting process!
Mobile Chemex App
Find or visualize products quickly and easily
With this application for your smartphone or tablet, we primarily pursue two goals. On the one hand, the product finder enables you to quickly and easily find the right product depending on your moulding process and the alloy to be cast. On the other hand, products featuring an AR symbol in the catalogue can be displayed in 3D. With the help of modern Augmented Reality (AR) technology, the respective 2D drawings are also displayed in 3D.
